US-based Contract Manufacturing

Track Shipments Call TLC: 800.852.6694 [email protected]

Contract Manufacturing

 

At TLC Electronics, our commitment to disciplined manufacturing sets us apart in the industry. We prioritize efficient repeatability and detailed process documentation to ensure the highest level of consistency for our customers. Our strict adherence to ISO compliance further reinforces our dedication to excellence. The agile workforce at TLC is adept at optimizing new challenges and opportunities, ensuring innovative solutions with the highest level of quality.

 

Leverage our advanced manufacturability solutions to drive your business to new heights or quality and efficiency.

Need a Wire or Cable Assembly?

We’re ready to build a custom wire or cable assembly for you. Complete the Custom Request Form and we'll let you know how we can deliver the right solution.

 

Custom Request Form

Capabilities

Whether you need a dozen units or a million, TLC Electronics provides tailored manufacturing with a fleet of equipment and modular production floor to reduce delays, optimize automation, and keep your build on track.

 

Low-Volume Production Focus

Cost Efficiency | Lead Times | Customization | Quality Control | Scalability | Prototyping & Testing

 

High-Volume Production Focus

Cost per Unit | Production Capacity | Lead Time & Delivery | Consistency | Supply Chain Reliability | Inventory Management

 

TLC Omega™: Our POWERHOUSE in Full Automation
High-Volume, High-Speed Solution
TLC Omega™ delivers up to 4X faster production with fully automated processes.

  • 36-wire program capability
  • 8 modular stations for flexibility and efficiency
  • Reduced labor and costs
  • Complete automation: cut, strip, crimp, and plug
Experience streamlined production without compromising quality, designed to scale with your most demanding projects.

 

Wire Processing: Kits or Bulk

TLC handles strip, tin, crimp (connectors/ferrules), and labeling with precision and consistency. From high-speed processing to custom packaging options, we ensure every wire meets your exact specifications.
Every wire. Every time.
Delivered in pre-packaged kits or bulk, so your production keeps moving fast.

 

Areas of Expertise

  • Point-to-Point Wire Assemblies
  • Small Gauge Wire Processing
  • Crimp and Poke Jumpers
  • Insulation Displacement Connectors (IDC)
  • Precision Soldering
  • Multi-Conductor Cable Assemblies
  • Overmolded Cords
  • Coaxial Assemblies
  • Electro-Mechanical Subassemblies (batteries, speakers, switches, fans, power supplies, power cord assemblies)
  • Breakout Harnesses
  • Full Box Builds

Return Information

Meet with a TLC Sales Representative: A Concierge Approach to Your Project
Whether in person, over the phone, or by email, TLC makes connecting with our Sales Representatives easy and personal. We’re here to understand your needs, answer questions, and explore the best solutions for your project. (Optional: bring samples, meet manufacturer reps, or take a guided tour of TLC.)

Step 1: Getting Started
To help us provide the most accurate and efficient quote, please have the following information ready:

  • Prints or drawings
  • Bill of Materials (BOM)
  • Quality process or compliance requirements
  • Quantity needed
  • Desired time frame
  • Estimated Annual Usage (EAU), if applicable
  • Priority — cost or lead time
  • Optional goals, such as saving time or reducing cost
  • Open to cross-referenced or alternative components to optimize cost and lead time

Step 2: Quoting Team Review
Our degreed engineers evaluate your project to identify costs, availability, and lead times. Every quote undergoes an executive review to ensure accuracy and alignment with your requirements.

Step 3: Receive Your Quote
Once your review is complete, you’ll receive a detailed quote by email from our Customer Solutions team.

Warranty Information

Once your order moves into production, TLC’s in-house team in St. Paul, MN, USA ensures your assemblies are built to exact specifications with precision, communication, and care.

Step 1: Purchase Order
A Purchase Order (PO) is required to begin production.
Step 2: Scheduling Team
Our Scheduling Team coordinates every step of the build process:
  • Orders all required materials
  • Allocates machine time for your project
  • Sends a confirmation email to keep you informed

Step 3: Production Team
Your project is manufactured under strict quality standards with testing integrated throughout the process:

  • Internal quality reviews
  • Built to print: our internal First Article process verifies accuracy and quality
  • Continuity testing
  • Full ISO compliance

Step 4: Shipping

  • First Article paperwork is included (when applicable) 
  • You’ll receive a shipping confirmation email with tracking information

Warranty Information

TLC makes repeat orders simple and efficient. Whether you’re reordering within a few months or after a longer period, our team ensures your parts meet current specifications, pricing, and availability.

Step 1: Within 90 Days
Reorders placed within 90 days follow the same streamlined process as your original order for quick turnaround and consistent quality.


Step 2: After 90 Days

If your reorder occurs after 90 days, our engineering and quoting teams complete a brief review to confirm accuracy and any updates:

  • BOM review for part or component changes 
  • Requote based on current material costs and lead times